Flange Alignment Tools

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Flange alignment tools ensure the accurate alignment of flanges in piping systems to prevent leakage, premature wear and damage to the equipment. They correct twists & rotational misalignment while... Read More

StyleModelPrice (inc. GST)
ATFA12TEMINA$ 20044.74
ATFA12TISTDA$ 20099.59
ATFA15TEMINA$ 17875.54
ATFA15TISTDA$ 20947.32
SUMNER -

Flange Spreader

StyleModelHole SizeOverall HeightOverall LengthOverall WidthPrice (inc. GST)
A7840001"4"12"12"A$ 594.10
B7840023/4"3"15"8"A$ 534.59
C7840035/8"3"15"8"A$ 501.62
ENERPAC -

FA Series Flange Alignment Tool Set

StyleModelCase DimensionsMax. Reaction ForceMin. Bolt SizePrice (inc. GST)
AFA1TMSTD7.1" x 13.0" x 8.7"1.1 ton.0.63"A$ 2347.06
BFA4TMSTD23.6" x 14.6" x 7.9"4.5 ton.1"A$ 7549.81
CFA9TESTD36.2" x 20.5" x 8.3"10.1 ton.1.4"A$ 13076.70
ENERPAC -

SWI Series Hydraulic Flange Spreading Wedges

StyleModelItemPrice (inc. GST)
ASWi1214TMSTDSPBFlange SpreaderA$ 6003.95
BSWI2025TEMAXEXFlange WedgeA$ 18070.02
CSWI2025TEMAXSPBFlange WedgeA$ 16731.93
BSWI2025TEMINEXFlange WedgeA$ 7220.69
CSWI2025TEMINSPBFlange WedgeA$ 6770.23
BSWI2025TESTDEXFlange WedgeA$ 9785.50
DSWI2025TESTDSPBFlange WedgeA$ 9103.99
ESWI2025TISTDEXFlange WedgeA$ 9785.50
FSWI5TE-SFlange WedgeA$ 4077.43
FSWI5TE-TFlange WedgeA$ 6863.32
GSWI5TI-SFlange WedgeA$ 4286.87
ENERPAC -

SG Series Flange Spreading Kits

StyleModelPrice (inc. GST)
ASG6TMSTDA$ 8630.26
ASG11TMSTDA$ 9935.10
BSG13TESTDA$ 14933.40
BSG15TESTDA$ 17213.97
CSG18TESTDA$ 18987.56
DSG25TESTDA$ 19910.10
ASG4TMSTDA$ 7862.31
ENERPAC -

FF Series Flange Face Tools

StyleModelPrice (inc. GST)
AFF120FSF-
RFQ
BFF120A$ 14532.81
AFF120FSSA$ 762.96
ENERPAC -

FC Series Hydraulic Flange Closing Tools

StyleModelPrice (inc. GST)
AFC10TESTDA$ 21123.52
BFC10TEMAXA$ 39742.07
JACKSON SAFETY -

Level And Flange Aligning Tool

StyleModelItemPrice (inc. GST)
A14795Alignment SystemA$ 252.94
RFQ
B14777Flange Alignment ToolA$ 165.63
RFQ
A14779Flange Alignment ToolA$ 242.24
RFQ
JACKSON SAFETY -

Centering Heads

StyleModelPipe Dia.Price (inc. GST)
A147751/2 To 4"A$ 181.41
B14776More Than 1"A$ 281.43
RFQ
ENERPAC -

ATM Series Flange Alignment Tools

StyleModelMax. Reaction ForceMin. Bolt SizePrice (inc. GST)
AATM21 ton.0.63"A$ 3497.32
BATM44 ton.1"A$ 10919.14
CATM910 ton.1.4"A$ 19374.49
PENINSULAR -

Hydraulic Cylinder Mounting Plates

StyleModelPrice (inc. GST)
AHDM-1201A$ 68.80
BHDM-1202A$ 68.80
CHDM-1203A$ 139.20
DHDM-1204A$ 139.20
EHDM-1205A$ 136.00
FHDM-1206A$ 136.00
GHDM-1207A$ 201.60
HHM4400AA$ 467.20
IHDM-1208A$ 201.60
JHM4400BA$ 467.20
ENERPAC -

Flange Spreaders

StyleModelPrice (inc. GST)
AFSC14A$ 6436.12
BFSM8A$ 6126.95
CMG7TMSTDA$ 2303.84
JACKSON SAFETY -

Dial And Level

ModelItemPrice (inc. GST)
14797CF4RRTA$ 78.31
AMPCO METAL -

Flange Spreader Non-sparking 2-1/4 Inch Spread

ModelItemPrice (inc. GST)
9400AF7LTQA$ 3639.33
SUMNER -

Flange Leveler 5/8-1 5/8 Inch Holes

ModelItemPrice (inc. GST)
781240AA8NJXA$ 289.85
SUMNER -

Qwik Pins 5/8 To 1 5/8 Flange Holes

ModelItemPrice (inc. GST)
781235AA8NJWA$ 220.06
JACKSON SAFETY -

Flange Level, Dial Angle

ModelItemPrice (inc. GST)
14786CF4RRPA$ 219.06
See Details
JACKSON SAFETY -

Multi Trammel Head

ModelItemPrice (inc. GST)
14785CF4RRNA$ 102.03
See Details
ENERPAC -

Hydraulic Fixed Flange And Rotational Alignment Tool

ModelItemPrice (inc. GST)
FA7TELWSTDCM9JDZ-
RFQ
SUMNER -

Rotary Ground Clamp 400 Amp

ModelItemPrice (inc. GST)
780435AA8NKL-
RFQ

Flange Alignment Tools

Flange alignment tools are designed to correct twists & rotational misalignment while preventing stress on the pipeline. They are ideal for ANSI, API, BS and DIN flanges. Raptor Supplies offers a wide range of flange alignment tools such as levelers, spreaders, Qwik Pins and rotary ground clamps, from Ampco, Enerpac and Sumner. They can withstand a max reaction force of 10 tons. Flange spreaders are used to spread the flange faces without damaging flange sealing surfaces. They are attached to the flange holes and spread apart uising wedge action flanges. The steel construction can withstand force up to 1500 lb.

Working Mechanism

  • Clean the flange surfaces to remove any debris, rust or dirt that may interfere with the alignment process.
  • Insert the alignment tool into the bolt holes on one flange.
  • Align the second flange over the alignment tool and secure it loosely with bolts or clamps.
  • Use the alignment tool to adjust the position of the second flange until it is properly aligned with the first flange.
  • Tighten the bolts on both flanges to the recommended torque specifications.
  • Remove the alignment tool and check the alignment again to ensure that it has been maintained.

Features

Jackson Safety Centering Heads:

  • They help users in the setting of centre lines, establishing angles and marks.
  • These centering heads have a spring-loaded hardened centring pin that eliminates the need for a hammer.

Jackson Safety Flange Aligning Tools:

  • They have notches at either end for easy alignment with the pipe's centerline.
  • These aligning tools include two 25-pound pull, cast-in magnets in horizontal or vertical positions.

Sumner Flange Spreaders:

  • Flange spreaders are used to spread the flange faces without damaging flange sealing surfaces.
  • Their steel construction can withstand up to 1500 lb force.

Frequently Asked Questions

Q How do you choose the right flange alignment tool?

The choice of flange alignment tool depends on the size & type of flange, the location of the flange and the desired accuracy level.

How to ensure safety while using flange aligning tools?

  • Ensure that the tool is in good condition and properly installed.
  • Follow safe work practices and procedures.
  • Wear appropriate personal protective equipment.

What are some common problems that can occur during flange alignment?

Common problems during flange alignment include misalignment of flange faces, uneven bolt loading, insufficient bolt torque and damage to flange surfaces or gaskets.

What are the safety precautions to avoid any problems during flange alignment?

To prevent problems during flange alignment, follow proper installation procedures, use appropriate tools & equipment and ensure that all components are in good condition.

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